A wire harness assembler ties and routes wires for electrical equipment and systems. They may loop and link wires to various components manually or by using hand tools such as wire twisters, crimp presses, and wire strippers.
The responsibilities of a wire harness assembler include reading blueprints, wrapping wires at specified points to create a harness, and soldering wires to connectors. They determine harness specifications such as wire length and secure knots using sealing liquid. They protect the cables from moisture and other elements that may damage the wirings.
The efficiency of a wire harness assembler depends on their mechanical skills and knowledge. They must be capable to properly interpret wire diagrams and color codes to form the harness. They must observe and apply safety standards and policies to avoid hazards and accidents in the workplace.
Wire harness assemblers are tasked with binding wires to form wire harnesses, which are typically used in electrical systems and electronic equipment. They read electrical wiring schemes and binds wires together using sleeves, cable lacing, cable ties, and electrical conduits. They are expected to install wire harnesses, inspect them, and perform soldering as needed.
As a wire harness assembler, you route and tie wires together to form wire harnesses, which are often referred to as cables. In this role, you may assemble and cut harnesses based on provided designs, install these harnesses in the designated locations, inspect components to ensure they are correct, and perform other tasks like soldering when necessary.
You also repair damaged harnesses, including those located in hard-to-reach areas. This job title refers exclusively to creating cables and should not be confused with assembly jobs where you may wear a harness while working in elevated areas.
Wire harness assemblers must interpret and follow cable-assembly instructions, schematics, and manufacturing drawings. They also read blueprints, specifications and work orders to determine materials, requirements, and assembly instructions.
They must perform quality assurance checks and troubleshooting and debugging of all electrical systems on new machinery.
Wire harness assemblers must communicate with engineers and design staff to ensure consistency and troubleshoot any issues with designs or production.
These assemblers set up the machine that crimps the terminals onto bundles of wire by changing the spools of terminals using hand tools. To do this, they use of basic hand tools, cutters, wire strippers, soldering iron and heat gun.
Assembly and test technicians are responsible for assembling different components or parts of semi-finished or finished goods to deliver a product that is ready to be sold in stores or other industries. They assemble parts or components to build a whole new product and perform regular test and inspection procedures to ensure that the product is formed per the specifications.
A manufacturing engineer designs and manages the manufacturing systems for a product. Their main goal is to create the stages of a manufacturing system that turn raw materials such as metal, plastic or wood into a finished (discrete) product in the most time-efficient and cost-effective way possible, while always maintaining staff safety and product quality.
Quality assurance technicians make sure that an organization’s products meet quality standards before going out to consumers. Quality assurance technicians can specialize in any product, from food to software. They handle the technical aspect of quality assurance testing by inspecting products and ensuring that they conform to private and governmental regulations.
The estimated total pay for a wire harness assembler is $29,000 per year.
Starting-level wire harness assembler earnings begin at:
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Junior-level wire harness assembler earnings begin at:
These are 2021 national salary averages and may fluctuate based on location.
Pursuing a career as a wire harness assembler requires at least a high school diploma. Some employers prefer candidates with relevant work experience and certifications in the electrical or electronic industry.
Many people in this field seek an associate degree or get training at a vocational school before applying for a job as a wire harness assembler, though you may be able to find an apprenticeship and learn on-the-job. Previous experience in a production role is particularly useful and can help you stand out from other applicants.
Fulfilling your responsibilities and duties as a wire harness assembler also requires attention to detail, interpersonal skills, quality control skills, flexibility, and the ability to see colors accurately.